Table of Contents

[hemmerling] Manufacturing Execution Systems ( MES ) 2/5 - Software Systems

The MES Software "InfoCarrier" ( formerly: "InfoCarrier1" )

Business Structure

Product Owner, Product Developer, Product Maintainer & Current Vendor in 2012

Former Product Owner, former Product Developer, former Product Maintainer

Offshore Software Developer

Reporting Tools

Integrated commercial Reporting Tool
External commercial Reporting Tool

Modules

According to official Sales Flyers, InfoCarrier can especially communicate & cooperate with third-party DCS and SCADA systems, like...

Some other just-commercial MES Software, but with free Trial Editions

Some other just-commercial MES Software

General MES Software

  1. camLine Datensysteme GmbH - “MES provider. Software Solutions for Manufacturing”.
  2. GE Intelligent Platforms - GE WORKS - “Manufacturing Software”
    • Free GE Webinars → Free webinar “Taking the risk out of MES” ( 45 minutes ).
  3. GUARDUS Solutions AG - “The Quality and MES Company”.
  4. OrBit Manufacturing Execution System - “be agile, be efficient”.
  5. Rockwell Automation.
  6. SIEMENS

Operational Historian / Data Historian

Historian Software

Resources

Software which covers typical MES-alike Functions but which is not called MES

Computerized Maintenance Management Systems ( CMMS )

Services

Resources

Energy Management Systems ( EnMS )

ResMa Energie- und Ressourcen ManagementEnergie- und Ressourcen Management

Schneider Electric / Invensys "Wonderware"

Resources

SIEMENS

Development Software

  • SIEMENS "SIMATIC Energy Suite" - “SIMATIC Energy Suite als integrierte Option für das TIA Portal verknüpft Energiemanagement effizient mit der Automatisierung und bringt damit Energietransparenz in die Produktion”.

Application Software

Online Services

Smart Metering

Meter Data Management Systems ( MDMS )

Meter Data Unification and Synchronization ( MDUS ) Interface

Resources

Plant Information Systems ( PI Systems )

Company & Product

Production Operations Applications

# * APPLICATIONS USING THE RtPM PLATFORM * *ISA 95 PRODUCTION OPERATIONS *
1 Alarm Management Production Data Collection
2 Analyzer Performance Production Analysis
3 Automated Reports Production Data Collection
4 Balanced Scorecards Production Performance Analysis
5 Batch Quality Monitoring Production Tracking
6 Certificate of Analysis Production Tracking
7 Control Loop Monitor Production Performance Analysis
8 Data Reconciliation Production Performance Analysis
9 Downtime Monitoring Production Performance Analysis
10 Energy Management System Production Performance Analysis
11 Hierarchical Process Data Views Production Data Collection
12 Key Performance Indicators (KPI) Production Performance Analysis
13 Manual Data Recording Production Data Collection
14 Manufacturing Intelligence Data Production Performance Analysis
15 Material Balance Production Tracking
16 Material Pricing Production Performance Analysis
17 Material Usage Tracking Production Tracking
18 Multi-Plant Equipment Performance Monitor Production Performance Analysis
19 Operating Envelope Data Production Performance Analysis
20 Operations Data Warehouse Production Performance Analysis
21 Operations Desktop Production Data Collection
Production Tracking
22 Operator Handover Production Data Collection
Production Tracking
23 Plant Performance Overviews Production Data Collection
Production Tracking
24 Process Monitoring Production Data Collection
Production Tracking
25 Process Performance Monitoring Production Performance Analysis
26 Production Integration to ERP Production Tracking
27 Production Plan Comparisons Production Performance Analysis
28 Root Cause Analysis Production Performance Analysis
29 Six Sigma Production Performance Analysis
30 SPC/SQC Production Quality Control Production Performance Analysis
31 Total Eff ective Equipment Productivity Production Performance Analysis
32 Troubleshooting Equipment Startups Production Performance Analysis

Other Manufacturing Areas Supported

# * RtAPPS * * Operation area *
1 Condition Based Maintenance (CBM) Maintenance Data Collection
2 Continuous Emissions Monitor (CEM) Maintenance Data Collection
3 Downtime Monitoring Maintenance Data Collection
4 Environmental Compliance Monitoring Management of Compliance
5 General Ops Documentation & Equipment Specification Management of Documentation
6 Hazardous Waste Tracking Management of Compliance
7 Incident Investigations Management of Incidents and Deviations
8 Inventory Management Inventory Data Collection
9 IT System Monitoring Management of Information
10 Key Performance Indicators (KPI) Maintenance Performance Analysis
Inventory Performance Analysis
Quality Analysis
11 Lab Quality Data Integration Quality Test Data Collection
12 Lab Terminal Operations Reports Quality Test Data Collection
13 Maintenance History and Status Maintenance Data Collection
Maintenance Performance Analysis
14 Maintenance Lockout Procedures Maintenance Data Collection
15 Manual Data Recording Maintenance Data Collection
Quality Test Data Collection
Inventory Data Collection
16 Manufacturing Intelligence Data Maintenance Performance Analysis
Inventory Performance Analysis
Quality Analysis
17 Operating Envelope Data Maintenance Data Collection
Management of Incidents and Deviations
18 Product Compliance Monitoring Management of Compliance
19 Product Development Trials Management of Information
Management of Documentation
20 Quality Monitoring/Analysis Quality Data Collection
21 Shared Inventory Management Inventory Tracking
22 Troubleshooting Equipment Startups Maintenance Data Collection
23 Waste Treatment Monitoring Management of Compliance

Real-time Data Collection and Storage to support electric Grid Operations and Planning

Cloud Services

  • DAQConnect - “Real-time Data to the Web. Web SCADA. Automation Systems”. Free account for 2 Tags and 2000 Historical :-).
    1. Acquire your data.
    2. Sent it to DAQConnect.
    3. Create your screens.
    4. View from anywhere.

Important Third-Party Software for use with MES

Statistical Process Control ( SPS ) Tools

Operative Planning Tools

SAP

SAP NetWeaver

SAP NetWeaver Process Integration" ( SAP PI ) ( formerly: SAP Exchange Infrastructure ( SAP XI ) )

SAP MII ( formerly: SAP xMII )

MES Software based on SAP NetWeaver

SAP Interface to MES

SAP Materials Management ( SAP MM )

OpenMES & Open Source MES

OpenMES - Definition

The OpenMES Standard

Concept for a Open Source MES Software

Literature

Integration Methods

  • Synchronisation ( replication of data sources, no direct access to the datasources ).
  • Event-orientied synchronisation.
  • Synchronisation by batch operation.
  • Adaption ( direct access to external datasources or external services ).
  • Service proxy ( link to the synchronous ERP world.
  • Event adaptor ( link to asynchronous SCADA connections ).

Tools

Spring
Java EE
Inversion of Control Container ( IoC Container )
Bean Scopes
Bean Factory
Application Context
Web Application Context
Aspect-oriented Programming
Data Access Object ( DAO ), Java Data Object ( JDO ), Service Data Objects ( SDO )
Remoting Support
Hibernate
Spring Security ( formerly: Acegi )
Eclipse RCP
jBPM
Drools
JMS, RMI
OpenAdaptor
Jasper Report
JMX, Log4J
Canoo UltraLightClient ( ULC )
Eclipse Rich Client Platform ( RCP )
JFace, JFace Data Binding, Eclipse Forms API, Draw2D / GEF, EMF / GMF

Open Source MES Software

Easy95 ODS

  • The commercial Ninety-Five "Easy95 ODS".
  • Shahzad Ali - “Easy95 Architect at Ninety-Five BVBA”, “Software Architecture, Development and Engineering using Open Source ... for Manufacturing Enterprise Systems (MES) specializing in ISA-95 standards”.

FACTORITY

'flexpo' MES-Suite

Lean MES

OPENINSIDE W.L.L.

OpenSource "OpenMES" for Java, J2EE, JBoss

Piñata MES ( Pinata MES )

Pit's OpenMES Approach

Qcadoo

OpenSource ERP Software, which might be used / extended / configured for MES

Tuppas MES Software

OpenMES - Commercial Software

"OpenMES.NET" for .NET

"OpenMES" for .NET

OpenMES - Slightly irrelevant Use of the Name

Development of a MES Software from Scratch, by Startup Software Developer(s)

Some other MES Software

Online Business Platforms for Manufaction, with MES Functionality

Resources

Appropriate OpenDirectory Directory Pages

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