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[hemmerling] Manufacturing Execution Systems ( MES ) 3/5 - Norms & Design

[hemmerling] Manufacturing Execution Systems ( MES ) 3/5 - Norms & Design

Document “User Requirements Specification ( URS )”, created by the customer
- Theory: Requirements & Requirements Engineering.
- Sample document: Manufacturing Execution Systems ( MES ) 5/5 - User Requirements Template for MES.
Document “Questionaire”, created by the customer.
- The commercial document MESA International "MESA White Paper #04: MES Software-Evaluation/Selection".
Slides “Vendor presentation”, created by the MES vendor.
Document “Proof of Concept”, created by the MES vendor by special customer request.
Concept for a “multi-site MES template”.

Norms

CFR - Code of Federal Regulations Title 21

EEMUA Publications

EEMUA - The Engineering Equipment and Materials Users’ Association.
- EEMUA Recommendation “191 Alarm Systems - A Guide to Design, Management and Procurement - Edition 3”, ISBN 0 85931 192 2.
DE.Wikipedia "Engineering Equipment and Materials Users Association".
EN.Wikipedia "Alarm management".

Energy Management

EN 16247

DE.Wikipedia "EN 16247".
TÜV "Energiedienstleistungsgesetz (EDL-G)" - “Energiedienstleistungsgesetz macht Energieaudit zur Pflicht und ISO 50001 Zertifizierung zur Kür”, “Das Gesetz verpflichtet alle Nicht-KMU zu der Durchführung eines Energieaudits nach DIN EN 16247-1... Alternativ können Unternehmen ein Energiemanagementsystem (EnMS) nach ISO 50001 oder ein Umweltmanagementsystems (UMS) nach EMAS einführen”.

DIN EN ISO 50001 ( formerly: DIN EN 16001 ) - Energy Management

The free PDF document Das Umweltbundesamt "und Organisationen" ( formerly: “DIN EN 16001: Energiemanagementsysteme in der Praxis – Ein Leitfaden für Unternehmen und Organisationen”.
DE.Wikipedia "ISO 50001", DE.Wikipedia "Energiemanagement".

European Eco-Management and Audit Scheme ( EMAS )

European Commission - The European Eco-Management and Audit Scheme ( EMAS ).
This scheme might be taken in addition to DIN EN 50001 for implementation and operation of an energy management system.

EU Regulation EC/178/2002

EUR-Lex. Access to European Union law "32002R0178" - “Regulation (EC) No 178/2002 of the European Parliament and of the Council of 28 January 2002 laying down the general principles and requirements of food law, establishing the European Food Safety Authority and laying down procedures in matters of food safety”.
European Commission "EUROPA - Food Safety - General Food Law - Traceability".

Good Automated Manufacturing Practice ( GAMP ) / Good Manufacturing Practice ( GMP ) / Current Good Manufacturing Practices ( cGMP )

Versions: GAMP4 / GAMP 4, GAMP5 / GAMP 5.
International Society for Pharmaceutical Engineering ( ISPE ) "GAMP Good Practice Guides".
EN.Wikipedia "Good Automated Manufacturing Practice", DE.Wikipedia "Good Automated Manufacturing Practice" ( GAMP ).
EN.Wikipedia "Good Manufacturing Practice", DE.Wikipedia "Good Manufacturing Practice" ( GMP ).

ISA

IEC 62264 & ANSI/ISA-95 / ISA-95 / SP95 / S95 & ANSI/ISA-88 / ISA-88

batchcontrol.com - Now this is batch control excitement!.
- Tutorial batchcontrol.com - Now this is batch control excitement! "S88.01 Tutorial".
ISA, European Office 2010 "ISA-95.com", About ANSI/ISA-95 "ninety-five.com".
- ISA is the founding sponsor of Automation Federation - The Voice of Automation.
- ISA-95 - InTech.
  - ISA-95 - InTech "SA-SP95 Drafts" - Free draft editions of ISA95 part 3, 4, 5 .
- ISA - Automation Standards.
“Purdue Reference Model for CIM”.
- PERA Enterprise Integration Web Site → Purdue Enterprise Reference Architecture ( PERA ).
- PERA Enterprise Integration Web Site "Theodore J. Williams".
- ISA-95 Part 1 discusses the interface content between manufacturing-control functions and other enterprise functions, based upon the Purdue Reference Model for CIM (hierarchical form).
S95: the international standard for the integration of enterprise and control systems, S88: de internationale standaard voor flexibele productie
Slides about IEC/ISO 62264 ( = S95 ).
- Charlotta Johnsson, Siemens A&D AS MES, Genoa, Italy "An introduction to IEC/ISO 62264".
Slides about ISA-88 & ISA-95.
- Practical Enterprise Modelling: ISA 88 and ISA 95 standards ( PPT ) #.
ISA-88, as implemented in “SIMATIC PCS 7”:
- Control Module Type ( CMD ) - “Einzelsteuereinheitstyp”.
- Control Module ( CM ) - “Einzelsteuereinheit”.
Wikipedia.
- EN.Wikipedia "IEC 62264", DE.Wikipedia "IEC 62264".
- EN.Wikipedia "ISA-95", DE.Wikipedia "ISA-95" ( = IEC/ISO 62264 ).
- EN.Wikipedia "ISA-88", DE.Wikipedia "ISA-88" ( = IEC/ISO 61512 ).

Special Norms for Discrete Processes ( with Focus on Machines in a Packing Line )

Make2Pack

make2pack.org - “Part 5 of the ISA-88 series of standards adds measurable business value by integrating manufacturing, packaging and enterprise information systems through international standards instead of custom programmiing”.

PackML, PackTags

EN.Wikipedia "Packml" → PackML, PackTags.
OMAC - The Organisation for Machine Automation and Control "PackML/PackTags Technical Report Approved", 2008-08-05.

PackConnect, PackSoft, PackAdvantage, PackLearn

Key Performance Indicators

ISO/DIS 22400

VDMA-Einheitsblatt 66412

Resources

EN.Wikipedia "Performance indicator", EN.Wikipedia "Key Performance Indicator".

MESA Models

The MESA Model, 1997

MESA White Paper #06 “MES Explained: A High Level Vision for Executives”, 1997.

The MESA Guidelines

Resource management.
Detailed production planning and job disposition.
Materials management.
Document management.
Data acquisition.
Job management.
Quality management.
Process management.
Maintenance management.
Product tracking.
Performance analysis.

Resources

ProLeiT AG.
- Thomas Nowotka, Computer&AUTOMATION 4/07 "Der Hybrid-Ansatz"( PDF ).
- ProLeiT AG "The hybrid approach" ( PDF ).

Collaborative MES ( c-MES ), 2004

MESA Whilte Paper #08 “MESA's Next Generation Collaborative MES Mdoel”, 2004.

MESA KPI Metrics & MESA Framework

Book “MESA Metrics that Matter Guidebook and Framework - First Edition”, 2006.
Book “Metrics Guidebook and Framework - Second Edition”, 2011.
“MESA White Paper #24: ISA-95-Based Operations and KPI Metrics Assessment and Analysis”, 2007.
- ISA-95-Based Operations and KPI Metrics Assessment and Analysis. White Paper 24. A Mesa International, ISA and Invensys Wonderware co-branded white paper ( PDF ).

The new MESA Model, 2008

MESA ( Manufacturing Enterprise Solutions Association ) International "MESA Model".

Free White Paper

Search.
- MESA ResourceLibrary - Search for “MESA White Paper”.
- eBookBrowse - Search for "mesa whitepaper".
- Google - Search for "MESA Whitepaper co-branded".
White Paper #1.
- ISA "Chapter 2. Standards for Manufacturing Systems Integration ISA-95 and OAGIS. White Paper Series. White Paper #1: An Overview and Comparison" ( DOC ).
White Paper #2.
- ISA "Chapter 3. Standards for Manufacturing Systems Integration. ISA-95 and OAGIS. White Paper Series. White Paper #2: OAGIS, ISA-95 and Related Manufacturing Integration Standards. A Survey" ( DOC ).
White Paper #18 “When Quality Demands - Can MES Measure Up? White Paper 18. A Mesa International and Lighthouse System co-branded white paper”.
- The online document Baidu "When Quality Demands - Can MES Measure Up".
White Paper #19 “Applying a Phased Approach for a Successful Manufacturing Execution System (MES) Project. White Paper 19. A Mesa International and Citect co-branded white paper”.
- The online document Baidu "19-Applying a Phased Approach for a Successful MES Project".
White Paper #23 “ISA-95 As-Is / To-Be Study. MESA White Paper #23”.
- The online document Baidu: "23-As-Is To-Be Study".
White Paper #24.
- ISA-95-Based Operations and KPI Metrics Assessment and Analysis. White Paper 24. A Mesa International, ISA and Invensys Wonderware co-branded white paper ( PDF ).
White Paper #27.
- IBM "SOA in Manufacturing Guidebook. WHITE PAPER 27. A MESA International, IBM Corporation and Capgemini co-branded white paper" ( PDF ).
White Paper #27.
- Atos "MES Harmonization in a Multi-Site, Multi-Country and Multi-Cultural Environment. Case Study of a Plant to Enterprise Solution. WHITE PAPER 27. A MESA International, Atos Origin co-branded white paper" ( PDF ).
White Paper #29.
- Google Docs "Integration of Manufacturing Intelligence with MOM. WHITE PAPER 29. A MESA International and Invensys Operations Management co-branded white paper" ( PDF ).
- ? "Integration of Manufacturing Intelligence with MOM. White Paper 29. A MESA International and Invensys Operations Management co-branded white paper" ( PDF ).

Resources

Microsoft "Reference Architecture Framework for Discrete Manufacturing" ( DiRA )

Microsoft "Reference Architecture Framework for Discrete Manufacturing" ( DiRA ).
Blog article: James Mok "Why So Many Standards? ISA-95, SCOR, MESA… and now DiRA", 2011-05-05

NAMUR Recommendation NA 33, NA 46, NA 94, NA 110, NE 141

NAMUR

NAMUR "NAMUR-Empfehlungen ( NE ) und NAMUR-Arbeitsblätter ( NA )" - No free access.

NAMUR Recommendation NE 033 - Requirements to be met by Systems for Recipe-Based Operations

NAMUR Recommendation NA 046 - Examples of Recipe-Based Operations to NE 33

NAMUR Recommendation NA 094 - Functions and Examples of Operations Control Level Solutions

advenco Consulting GmbH "NAMUR-Arbeitsblatt NA 94. MES: Funktionen und Lösungsbeispiele der Betriebsleitebene - “Im Arbeitsblatt NA94 findet eine eingehende Betrachtung zur Nutzung von MES-Systemen und der Norm ISA S95 sowie eine Abgrenzung zu anderen Normen wie ISA S88 statt”.

NAMUR Recommendation NA 110 - Benefits, Design and Application of MES

NAMUR Recommendation NE 141 - Interface between Batch and MES Systems

Supply-chain Operations Reference ( SCOR Model )

EN.Wikipedia "Supply-chain operations reference", DE.Wikipedia "SCOR-Modell".

Verband der Automobilindustrie e. V. ( VDA )

Verband der Automobilindustrie e. V. ( VDA ) - Quality Center "Publikationen".

VDI 5600 - Manufacturing Execution Systems MES

Design

Costs of a MES system

Costs for consulting prior a roll-out.
Purchase costs, costs of licenses.
Implementation costs
Roll-out costs.
Operational costs.

Customer Benefits of a MES system

Integrated data transparency.
Reduction of required time.
Reduction of required administration.
Improvement of the customer services.
Quality improvement.
Early warning system, real time cost control.
Increase of the staff productivity.
Legal compliance.

Software Design Approaches

Application centric systems.
Database centric systems.
- Prefer systems which have no interfaces between the MES components, but which have a single data base ( pool, German “Datenbasis” ).

Manufacturing Model, to be designed within a MES software

You can either create one of the models, or both, within your MES software ( Be shure to ask the MES vendor how to do this with the MES tool, or what other model you can design! ):
1. Physical model.
2. Model according to ISA.

Manufacturing Processes to be handled by a MES software

Manufacturing Flow Design.
Manufacturing Flow Planning.
Manufacturing Flow Execution.

The functional Structure of a MES

According to the book Jürgen Kletti: "Konzeption und Einführung von MES-Systemen: Zielorientierte Einführungsstrategie mit Wirtschaftlichkeitsbetrachtungen, Fallbeispielen und Checklisten", page 61, a MES consist of the components:
1. Production.
2. Quality.
3. Human Resources.
4. Escalation Management.
The “Escalation Management” is the linking platform for all other functional modules of a MES. There you can define “action control limits” and alarms, by which you can act rapidly in case of violation of limits. By this, the persistance of faulty states can be avoided and so the operating efficiency can be increased.
- EN.Wikipedia "Escalation", DE.Wikipedia "Eskalation".